Store magnets off the ground where possible.Do not use the magnet as drop ball or ram.Correct or replace faulty controller components.
#Lifing magnet repair cracked#
Repair cracked casings and damaged connections. Avoid lifting hot materials, if possible. Reduce air gaps in loose material before lifting. Use magnets for their intended purpose. Repair and recertification services for extremely long life. Operate within specified duty cycle ratings The Eagle Lift magnetic lifter is a powerful, lightweight lifting magnet for industrial. Abuse and heat not only wear out the magnet faster they can undercut the entire material handling capacity for a long time before the magnet finally fails. Magnets in these applications must be designed for hot surface work. This is important in steel mills and foundries where air temperatures and material temperatures are extreme. A hot magnet loses up to 25% of its lifting capacity.Įxternal sources of heat can be another factor in magnet performance, including the temperature of ambient air and the temperature of the material being lifted. A common problems is that inexperienced operators power up the magnet too early in the lift cycle, allow too much on time for the unit to heat up. We recommend that the operator stays well within the recommended duty cycle rating. That is a lot of heat and unlike toasters, magnet casings are not vented. A typical 66” magnet produces nearly 20,000 watts. Think of it like this – the average toaster produces 800 watts of heat during its work cycle. The length of time that the magnet is powered up during the lifting cycle is critical. The first place to look for heat-related magnet problems is in the magnet’s duty cycle. VEVOR 84' Hanging Magnetic Sweeper Forklift Magnet. VEVOR 84' Hanging Magnet Magnetic Sweeper Tool 99lbs Lifting Magnet for Forklift. VEVOR 60' Magnetic Pick Up Tool Sweeper For Forklift Truck. Moisture, electrical system faults and simple abuse can also compromise magnet performance, but heat is by far the most important factor. Mag-Mate 1,600 Lb Load Cap Magnetic Lifter PNL1600 PARTS/REPAIR. Replace/repair any of the above conditions that did not pass the visual. Heat is the number one reason for premature magnet failure. Breakaway test (aka Design Factor test) of a lifting magnet is a test that. Instead, we find that working with magnets chronically underperform and are often a costly maintenance item. They can be incredibly reliable and potentially last for many years of service. But you could be getting more for your money from your magnet system. Lifting magnets are often revenue generators for scrap metal yards and steel production facilities. Remag stands a complete service station with inhouse facilities, well equipped with indigenously developed modern machinery, testing equipments, to add to all this we have a balancing machine.Magnet maintenance for productivity and longer life magnet that needs repair why not look at our magnet repair section and get in. Agarwal the promoter started this industry in the year 1972 in the name and style of Remag Electros from a modest electrical repair shop for rewinding of motors and generators of a few hundred KW to the position of a leader in the field of major electrical repairs and have successfully carried out repairs of large machines up to 11KV capacities and power transformers of 33KV grade. Lifting magnets are often revenue generators for scrap metal yards and. Permanent Chuck Repair: For permanent chucks, new top plates. It was here that Remag scored over all others and the word Remag infact developed into a kind of SOS for industry in trouble.ģ5 years of extensive Experience and Research in Repairs and Rewinding of electrical machines have given us the expertise, technical knowhow and skill to tackle major repairs, which we have been carrying out successfully for the past few decades. Magnetool has the facilities to repair any make of electromagnetic or permanent magnetic chuck. What is needed is a quick & efficient repair service which can assess the damage with lightning speed and produce the fastest and most economical solution. 
The breakdown of a large electrical machine can create a crisis in industry. Motors, Generators, Synchronous Condenser, Transformers and allied electrical machinery have either reached their expected life span or are about to reach the same. Large high voltage electrical machines installed in pre-war power stations and industries i.e.
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